Publications

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Journal Papers

1. Mugale, M., Jadhav, S., Choudhari, A., Belure, A., Alkunte, S., Karki, S., & Borkar, T. (2026). Additive manufacturing of high-entropy alloys (AM-HEAs): a comprehensive review of processing methods, microstructure, mechanical properties, and challenges. The International Journal of Advanced Manufacturing Technology, 1-31. https://doi.org/10.1007/s00170-026-18852-6

2. Kakkeri, S., Patil, N., Benal, M., & Jadhav, S. (2026). Investigation of microstructure and mechanical properties of glass fiber reinforced 3D printed polymer composites. The International Journal of Advanced Manufacturing Technology, 143(5), 3141-3157. https://doi.org/10.1007/s00170-026-17565-0

3. Jadhav, Sainand, et al. "Recent Progress and Scientific Challenges in Wire-Arc Additive Manufacturing of Metallic Multi-Material Structures." Journal of Manufacturing and Materials Processing 9.8 (2025): 284. https://doi.org/10.3390/jmmp9080284

4. Islam, S., Karim, M. A., Jadhav, S., Payzant, E. A., Bunn, J. R., Lee, Y., ... & Kim, D. B. (2025). Investigation of residual stress distribution in wire-arc directed energy deposited refractory molybdenum alloy utilizing numerical thermo-mechanical analysis and neutron diffraction method. International Journal of Refractory Metals and Hard Materials, 130, 107149. https://doi.org/10.1016/j.ijrmhm.2025.107149

5. Karim, M. A., Tanvir, G., Jadhav, S., Islam, S., Kim, Y. M., Villarraga-Gomez, H., ... & Kim, D. B. (2025). Tailoring porosity and mechanical properties of wire-based directed energy deposited molybdenum alloys through hot isostatic pressing. Applied Materials Today, 42, 102618. https://doi.org/10.1016/j.apmt.2025.102618

6. Karim, M. A., Islam, S., Tanvir, G., Jadhav, S., Kim, Y. M., Jeon, Y., & Kim, D. B. (2025). Wire-arc directed energy deposition of steel onto tungsten substrate: fabricability and mechanical performance of synergistic structures. Virtual and Physical Prototyping, 20(1), e2443578. https://doi.org/10.1080/17452759.2024.2443578

7. Tanvir, G., Karim, M. A., Jadhav, S., Islam, S., Kim, Y. M., Ryu, H. J., & Kim, D. B. (2024). Effect of hot isostatic pressing on porosity of wire-arc directed energy deposited TZM/NbZr1 bimetallic structure. Virtual and Physical Prototyping, 19(1), e2404989. https://doi.org/10.1080/17452759.2024.2404989

8. Jadhav, S., Tanvir, G., Karim, M. A., Islam, S., Noh, S. D., & Kim, D. B. (2024). Microstructures and mechanical behaviour of bimetallic structures of tungsten alloy (90WNiFe) and nickel alloy (In625) fabricated by wire-arc directed energy deposition. Virtual and Physical Prototyping, 19(1), e2370957. https://doi.org/10.1080/17452759.2024.2370957

9. Jadhav, S., Jeong, G. H., Bajestani, M. S., Islam, S., Lee, H. J., Cho, Y. T., & Kim, D. B. (2024). Investigation of surface roughness, microstructure, and mechanical properties of overhead structures fabricated by wire+ arc additive manufacturing. The International Journal of Advanced Manufacturing Technology, 131(9), 5001-5021. https://doi.org/10.1007/s00170-024-13330-3

10. Islam, S., Jadhav, S., Park, T., Pourboghrat, F., Fan, X., Liaw, P. K., & Kim, D. B. (2024). Crystal plasticity approach for predicting mechanical responses in wire-arc directed energy deposition of NbZr1 refractory alloy. Additive Manufacturing, 84, 104107. https://doi.org/10.1016/j.addma.2024.104107

11. Kannan, R., Pierce, D., Nayir, S., Ahsan, R. U., Kim, D., Unocic, K., Jadhav S., & Nandwana, P. (2024). Wire directed energy deposition of steel-aluminum structures using cold metal transfer process. Journal of Materials Research and Technology, 29, 4537-4546. https://doi.org/10.1016/j.jmrt.2024.02.110

12. Karim, M. A., Jadhav, S., Kannan, R., Pierce, D., Lee, Y., Nandwana, P., & Kim, D. B. (2024). Investigating stainless steel/aluminum bimetallic structures fabricated by cold metal transfer (CMT)-based wire-arc directed energy deposition. Additive Manufacturing, 81, 104015. https://doi.org/10.1016/j.addma.2024.104015

13. Jadhav, S., Karim, M. A., & Kim, D. B. (2024). Bimetallic structure of TZM and NbZr1 fabricated by wire-based directed energy deposition. Materials Letters, 356, 135605. https://doi.org/10.1016/j.matlet.2023.135605

14. Jadhav, S., Bajestani, M. S., Islam, S., Karim, M. A., Kim, C. J., Lee, H. J., ... & Kim, D. B. (2023). Materials characterization of Ti6Al4V to NbZr1 bimetallic structure fabricated by wire arc additive manufacturing. Materials Today Communications, 36, 106934. https://doi.org/10.1016/j.mtcomm.2023.106934

15. Seung-Jun Shin, Sung-Ho Hong, Sainand Jadhav, Duck Bong Kim, Detecting balling defects using multisource transfer learning in wire arc additive manufacturing, Journal of Computational Design and Engineering, Volume 10, Issue 4, August 2023, Pages 1423–1442, https://doi.org/10.1093/jcde/qwad067.

16. Lee, J., Jadhav, S., Kim, D. B., & Ko, K. (2023). Preliminary results for a data-driven uncertainty quantification framework in wire+ arc additive manufacturing using bead-on-plate studies. The International Journal of Advanced Manufacturing Technology, 125(11), 5519-5540. https://doi.org/10.1007/s00170-023-11015-x

17. Shin, S. J., Lee, J. H., Jadhav, S., & Kim, D. B. (2024). Material-adaptive anomaly detection using property-concatenated transfer learning in wire arc additive manufacturing. International Journal of Precision Engineering and Manufacturing, 25(2), 383-408. https://doi.org/10.1007/s12541-023-00924-2

18. Patil, R. S., & Jadhav, S. M. (2017, April). Boring parameters optimization for minimum surface roughness using CNC boring machine with passive damping material. In 2017 2nd International Conference for Convergence in Technology (I2CT) (pp. 300-303). IEEE.

19. Karande, M. R. J., Patil, M. K. R., Jadhav, S. M., Nanwatkar, R. K., & Mohite, D. D. (2017). Optimization of cylindrical grinding machine parameters for minimum surface roughness and maximum MRR. Global Research and Development Journal for Engineering, 2(5), 62-68.

20. Rayate, A. V., Patil, S. J., Pawar, S. S., Mundhe, N. P., & Jadhav, S. M. (2017). Vibration Reduction and Surface Finish Improvement in Boring Operation on Lathe by Viscoelastic Material Damper. IRJET, 4, 2009-2012.

21. Rajpure, A. R., Morde, Y. N., Jadhav, S. M., & Nanwatkar, R. (2017). Optimisation of lathe parameters for minimum surface roughness and maximum MRR. GRD Journals for Engineering, 2, 109-115.

22. Patil, R. S., Jadhav, S. M., & Gajjal, S. Y. (2016). Improvement of Surface roughness in Boring operation using Viscoelastic Material Damper.

23. Mohite, D. D., & Jadhav, S. M. (2016). An investigation of effect of dressing parameters for minimum surface roughness using CNC cylindrical grinding machine. International Journal of Research in Engineering and Applied Sciences, 6(6), 59-68.

24. Swami, S. A., Jadhav, S., & Deshpande, A. (2016). Influence of MIG Welding Process Parameters on Tensile Properties of Mild Steel. European Journal of Engineering and Technology Research, 1(2), 1-5.

25. Hirave, S. H., Jadhav, S. M., Joshi, M. M., & Gajjal, S. Y. (2015). Comparison between Theoretical, Analytical & Experimental Vibration Analysis Method & Different Circular Tile Cutter by Using FFT&ANSYS. American Journal of Mechanical Engineering, 3(3), 98-104.

26. Jadhav, S. M., Nikhade, S. D., & Kanase, S. S. (2013). Vibration Reduction of Rotating Machinery by Using Viscoelastic Material Support. International Journal of Engineering Research and Applications (IJERA) ISSN, 2248-9622.

27. Sandip, K., Jaydeep, P., & Jadhav, S. M., (2013). Improvement Of Ra Value Of Boring Operation Using Passive Damper. The International Journal Of Engineering And Science, Volume2, Issue7.

28. Jadhav, S. M.,  & Jadhav Dattatraya, B. (2012). Comparative Analysis of Viscoelastic Material Support for Rotating Machinery. International Journal of Applied Research, 2(3), 63-67.

 

Conference Presentation

Jadhav, S., “Process–Structure–Property–Performance Relationships in Wire Arc Additive Manufacturing of Refractory alloy based Multi-Material Structures” 11th Conference on Trends in Welding Research + Additive Manufacturing (TWR+AM), May 11-13, 2026, AWS Headquarters, Miami, Florida.

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